AIR-LINE RESPIRATORS | [BACK] [NEXT] | ||
A Guide to Air-Line Systems |
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Description Type C Supplied-Air Respirators, more commonly referred to as air-line respirators, are designed to provide long-duration respiratory protection. They generally consist of a full-facepiece or halfmask facepiece connected by an air-supply hose to an air source (either a compressor or bank of large air cylinders). When connected to the air source, the respirator delivers a supply of respirable air to the user. Accessory equipment, such as pressure regulators, pressure relief valves, carbon monoxide monitors and filters for air compressors, may be necessary to ensure that the air is at the proper pressure and quality for breathing. Air quality must be Quality Verification Level Grade D or better as defined in ANSI Standard Z-86.1-1973 (Compressed Gas Association Specification G-7.1 Commodity Specification for Air). Current air-line systems fall into two categories: Pressure-Demand and Constant Flow. The differencebetween the two is how the air is supplied. Pressure-demand systems deliver air only when the user necessitates it. Thus, pressure-demand devices afford greater breathing efficiency. In contrast, with a constant flow device, air flow to the respirator is continuous. However, because the air flow is continuous, constant flow air-line systems are generally used only with a compressor for a virtually unlimited air supply. Type C Supplied-Air Respirators are approved by the National Institute for Occupational Safety and Health (NIOSH) for use in atmospheres not immediately dangerous to life and health (IDLH) or from which the wearer can escape without wearing the respirator. "Not immediately dangerous to life and health" means any hazardous atmosphere which may produce physical discomfort immediately, chronic poisoning after repeated exposure, or acute adverse physiological symptoms after prolonged exposure. (42 CFR, Part 84 subpart A, 84.2(x)). This limitation is necessary because the air-line respirator depends entirely on an air supply not carried by the wearer. Therefore, if the air hose were severed or crimped, or the air compressor failed, the air supply to the wearer would be shut off. The wearer would be without respiratory protection and might not be able to safely escape from an IDLH atmosphere. Another limitation of air-line respirators is that the air-supply hose limits the wearer to a fixed distance from the air source. As an air-line respirator user, it is your responsibility to supply the respirator with breathable air—Grade D or better. The following pages show complete hook-ups of various air-line systems, both pressure-demand and constant flow, from the air source to the respirator. The following information is a guide designed to aid you in hooking up your own air-line system.
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Pressure-Demand Air-Line Respirators Pressure-Demand Air-Line Respirators are designed to maintain a slight positive pressure of air inside the facepiece whether the wearer is inhaling or exhaling. This helps prevent contaminants from seeping in around the facepiece, even if there should be small breaks in the face-to-facepiece seal. Pressure-Demand Air-Line Respirators are designed specifically for non-IDLH toxic atmospheres. The exception is if the respirator is equipped with an egress cylinder of air to use during escape. Pressure-Demand Air-Line Units require an air supply from an uncontaminated compressed-air source as stipulated in General Industry Safety and Health Regulations, Part 1910.134 (OSHA) with the delivered air conforming to at least Grade D of ANSI Standard Z86.1. A common air source for pressure-demand systems is a single cylinder of air which can be set up in remote sites that might otherwise be impossible to reach with a large stationary compressor. Another air source option for pressure-demand respirators is a cylinder cascade system. A cascade system consists of several air cylinders joined together in a bank by means of coupler tees. Generally, the banks consist of three cylinders of either 244 cubic-feet or 330 cubic-feetcapacity. One or more workers can breathe from a cascade system. If using a compressed air or a compressor system, each respirator requires 1.5 cfm per person and needs to maintain the inlet (working) pressure specified in the respirator instruction manual. At a normal rate of consumption, a three-cylinder bank used with a pressure-demand unit will provide between 12 to 16.5 man-hours of air, depending on cylinder capacity. Constant Flow Air-Line Respirators Constant Flow Air-Line Respirators also maintain a slight positive pressure of air inside the facepiece whether the wearer is inhaling or exhaling. This helps prevent contaminants from seeping in around the facepiece, even if there should be small breaks in the face-to- facepiece seal. Constant Flow Air-Line Respirators maintain air flow at all times, rather than only on demand. Because of this, constant flow units almost always use a compressor as their air source. A constant flow unit would quickly exhaust the air from a cylinder or cascade system. There are two types of Constant Flow Air-Line Respirators: one uses a tight-fitting facepiece; the other, a loose-fitting hood or helmet. Inlet air pressure must be able to maintain at least 4 cfm for a tight-fitting facepiece and 6 cfm for a loose-fitting hood.The inlet pressure for Constant Flow Air-Line Respirators varies between 10-15 psig for low pressure systems and 35-40 psig for high pressure systems.For Constant Flow Air-Line Hoods, the inlet pressure usually ranges between 10-15 psig and 85-100 psig, depending on the type. Also, depending on the inlet pressure, the length of approved air-supply hose for these systems is usually between 8-50 feet for low-pressure systems and 8-300 feet for high-pressure systems. Consult the instruction manual for your respirator to determine the specific inlet pressure and hose length. |
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MSA Pressure-Demand Air-Line Units Include: PremAire® Air-Line Respirator System: • with Escape Cylinder (for egress from IDLH atmospheres) • with Vortex Tube (for suit-cooling applications) • with Dual-Supply (to eliminate additional hose lengths) • with Duo-Twin Option (for a combination air-supply/air purifying respirator) (only approved with 1/4-turn regulator) PremAire® Cadet Respirator |
• with Duo-Twin Option (for a combination air-supply/air purifying respirator) (only approved with 1/4-turn regulator) Pressure-Demand Air-Line Respirator Pressure-Demand Duo-Twin™ Respirator Pressure-Demand Duo-Flo™ Respirator Abrasi-Blast™ Supplied-Air Respirator |
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MSA Constant Flow Respirators with Loose-Fitting Hoods Include: • Synergy® Bubble Hood Respirator • Versa-Hood™ Air-Supplied Hood
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MSA Constant Flow Respirators withTight-Fitting Facepieces Include: • Constant Flow Air-Line Respirator • Constant Flow Direct-Connect Air-Line Respirator • Constant Flow Duo-Twin™ Air-Line Respirator • Constant Flow Duo-Flo™ Air-Line Respirator • Abrasi-Blast™ Supplied-Air Respirator |
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